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Polishing looks simple but the results depend on the order and the tooling. The four terms that decide how a diamond tool performs are bond, grit stage, concentration and segment. Bond is the metal or resin matrix holding the diamonds; grit stage is the diamond particle size; concentration is how many diamonds are packed in; and the segment is the working piece attached to the steel core.
For machine-matched tooling, browse our NewGrind Synthetic Sharktooth Metal Bonds Diamond Do... range.Key points for the polishing sequence.
Bonds are in most cases metal (sintered or laser-welded), resin, or hybrid.
This stage decides how much reflection the floor finally shows.
What matters most in this stage.
Miss this step and the gloss will not come up evenly.
The practical details.
Concentration must be balanced with bond stiffness - a high concentration in a too-hard matrix will glaze.
Crews that rush this part rarely get a mirror finish.
Key points for the polishing sequence.
The segment is the diamond-impregnated block brazed, laser-welded or sintered onto the steel core of a blade, or the working ring of a core bit.
This stage decides how much reflection the floor finally shows.
What matters most in this stage.
Miss this step and the gloss will not come up evenly.
A: The practical answer is, A finer diamond particle. Higher numbers are for finer finishes; lower numbers cut faster but rougher.
A: For most jobs, For steel, rebar and heavy-duty sawing, yes - the weld is stronger than brazing. For pure stone sawing, a well-made sintered or brazed blade is frequently more suitable value.
A: In short, A>Match the bond to the material hardness: soft material requires a hard matrix, hard material requires a soft matrix. When in doubt, ask the vendors for a bond chart.
A: The practical answer is, Segmented rims (gullets) clear debris and run cooler - good for concrete and fast sawing. Continuous rims give a even edge - preferred for tile and glass.
Looking for the right tool? Check our 3'' Metal Bond Diamond Grinding Disc with 4 Segments. Looking for the right tool? Check our 3'' Metal Bond Diamond Grinding Disc with 10 Segments.Work the sequence completely and the surface rewards you with a clean, bright gloss. Bond, grit stage, concentration and segment are the four variables behind every spec sheet.
Written and reviewed by JOY TECH - an SGS & BV audited, CE/RoHS certified diamond tools manufacturer founded in 2004, exporting to 50+ countries.
Our factory and quality management system are audited by SGS and Bureau Veritas. Products meet CE/RoHS requirements and every piece is 100% inspected before packing.
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